Teeyer Innovative Alc Brick Making Factory for Sustainable Material Development

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Teeyer Innovative Alc Brick Making Factory for Sustainable Material Development

Customization:	Available
After-sales Service:	Yes
Warranty:	1 Year

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Product Description

Basic Information

Model NO.

6*1.2m

Certification

Customized

Available

Automatic Grade

Automatic

Type

AAC Production Line

Quantity of Machines

100-200 Sets

Total Power

2000-3000kw

Standard Size

6m*1.2m*0.6m

Secondary Size

5.4m*1.2m*0.6m

Origin

China

HS Code

8848

Production Capacity

50 Sets/Year

Packaging & Delivery

Package Size: 7800.00cm * 2500.00cm * 3600.00cm

Package Gross Weight: 50000.000kg

Main AAC Equipment

Pouring Mixer

Horizontal Cutting Machine

Cross Cutting Machine

Tilting Table

Clamping Hoister

Separator

AAC Production Process

1. Raw Material Processing Section

Materials typically include sand (fly ash), lime, cement, gypsum, and aluminum powder. This section handles efficient processing and storage to ensure quality.

2. Automatic Steel Mesh Fabricating

Crucial for AAC slab production. Includes steel mesh cage crafting, manual or automatic hanging, and efficient assembly frame circulation.

3. Pouring and Pre-curing Section

Initial formation of slabs. Involves precise preparation and seamless automatic circulation of the assembly frame.

4. Cutting Section

Uses turning cranes for demolding. Accomplishes precise side, horizontal, and vertical cutting with efficient waste recycling systems.

5. Autoclaving Section

Fully assembled cakes are transported into the autoclave for constant pressure curing, ensuring structural integrity.

6. Finished Products Packaging

Post-autoclave sorting, palletizing, and conveying to the storage yard using advanced advanced equipment.

Technical Capabilities

Equipped with advanced international processing machinery, including Sweden-imported plasma cutting machines and high-precision laser cutters. Machining is supported by vertical machining centers, CNC gantry boring machines, and horizontal milling centers.

Global Project Display

South Korea EP Group Project

300,000 m³ per year AAC Block Production Line

Bahrain NCC Project

200,000 m³ per year AAC Block Production Line

Indonesia Superior Project

600,000 m³ per year AAC Block Production Line

Frequently Asked Questions

What is an AAC Production Line?

An AAC (Autoclaved Aerated Concrete) production line is a specialized industrial setup designed to manufacture lightweight, thermally insulating building blocks and slabs using a high-pressure steam curing process.

What raw materials are required for AAC blocks?

The primary materials include silica sand or fly ash, lime, cement, gypsum, and a small amount of aluminum powder as an expanding agent.

Is the production equipment customizable?

Yes, the production lines can be customized in terms of capacity (e.g., 200,000m³ to 600,000m³ per year) and layout to fit specific factory requirements.

What is the purpose of the autoclaving process?

Autoclaving involves high-pressure steam curing, which triggers a chemical reaction between the materials, resulting in the high strength, durability, and lightweight properties of the concrete.

Does the system support both blocks and slabs?

Yes, with the integration of an automatic steel mesh fabricating and circulation section, the line can produce reinforced AAC slabs used for walls, floors, and roofs.

What automation level is provided?

The equipment is designed with a high level of automatic grade, featuring CNC control for cutting, automatic raw material batching, and intelligent ferry cart systems.